Inside comes out The big shock came when we started to work on the inside of her, and what a problem ! Some of the modifications to her had been done in chipboard. It looked just like soggy cardboard, and had the same amount of strength. So we tore everything out of the inside, along the way finding that the engine bearers were in a very sad state, so out they came as well. Now with a bare hull inside we set to work. The bilges were scraped, sanded and treated, then we fit new engine bearers. The company who had epoxied the hull now supplied us with glass fibre matt and the necessary resins. They also suggested that the area underneath where the new engine was to be installed could be levelled up with a mixture of resin and volcanic ash. The advantage of this mixture is its strength, its resistance to oil and fuel, and the incredible lightness of the material. Rebuilding starts So, we now had three boats, one inside the other, like a Russian doll. We had decided to extend the bridge area forward, and eventually, in between showers, we were once again water-tight and secure. Autumn was fast approaching and the weather getting wetter, so we rented an industrial unit near to home, and had her moved so work could continue. Internal Design Now we started the long and frustrating slog over Deciding the new layout and floor height. We fitted new steelwork to support the floor, allowing for full access to the engine,gearbox and propshaft, We repositioned doors and designed some steps which work like drawers, the bottom step pulls out from under the top one, sliding back under and out of the way to clear the floor when we’re at sea. Each has ample storage space inside. One will be used for emergency supplies just in case we ever have to skip ship in a hurry !. Mock ups One of the more difficult decisions was the positioning of the hatches in the floor. I know it sounds strange, but with an empty hull and only rough sketches and a lot of imagination to go on, things seem very different. The solution was to divide the boat up into the different areas using some really cheap plywood to create the temporary floors and bulkheads for the new cabins. This really helped by bringing the new concept alive.
In the beginning What’s in a name? Epoxy Inside comes out Rebuilding starts Internal Design Mock-ups Forecabin Insulation Heart of oak The galley Heads and aft cabin Time to move on Back to the water LED Navigation lights